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Introduction of Consteel Superbeam

In general, Consteel uses 7 DOF beam elements for finite element analysis of steel structures which are adequate for most everyday design situations. It is also capable of using shell elements in order to get more precise results in cases where beam finite elements are not sufficient enough. With the new Superbeam function it is now possible to examine structural parts with the accuracy of shell elements but with the ease of using a beam element concerning definition, modification, model handling, etc. In practice, it means that 7DOF beams can be switched to shell elements (and back) at any stage of the design process.

Validation

The validation program aims to verify the full mechanical behavior of the Superbeam switched to and analyzed as shell elements within a structural model composed of 7DOF beam elements. The validation of the analysis of the shell finite elements was done before and it is clear that in the case of correctly set boundary conditions the results are the same as the beam model provided that the local web buckling effect is avoided because it can not be modeled with beam-theory. Therefore the accuracy of the mechanical behavior of the Superbeam basically depends on two major factors:

The validation studies prove that the beam analysis model is mechanically equivalent to the shell analysis model within the Superbeam by comparing the results of the two models. It is shown that

Part 1

In this first part of the validation, we examined simply supported beams of welded I-sections with several different profile geometries. The full length of the beams was changed to Superbeam shell and so the consistency of results of both the shell elements and the constraints could be analyzed.

Structural models and analysis

In every case, the beam was first calculated with 7 DOF beam finite elements, after with Superbeam shell elements, and finally also as a full shell model with the same finite element sizes as the Superbeam shell. In full shell models, we applied rigid bodies along the edge of the web.

Linear buckling analysis was executed in order to compare the first buckling eigenvalues.

Our expectation was that the two kinds of shell models would produce very similar results which are by nature somewhat less favorable than the 7 DOF beam results, meaning that alfa critical values should be lower when using shell elements. To be able to compare the results related to global (lateral-torsional) buckling, the effect of local buckling of the web was to be avoided as much as possible so the examples were chosen accordingly.

Geometry

Steel grade S235

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