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This overview delves into Consteel’s solution, offering an alternative approach to calculating effective cross-sectional properties and reshaping conventional methodologies in structural analysis and design.

Determine the strength utilization of a double symmetric welded I cross-section with 384×4 web and 300×8 flanges, if the internal forces on the cross-section are NEd=500kN compressive force and My,Ed=100kNm bending moment. The material grade of the cross section is S235.

Calculation of cross-sectional properties

First, take the cross-section data (symmetric welded I-section), from which the Consteel software generates the EPS (and GSS) (see Online Manual/10.1.1 The EPS model) cross-section model (Fig. 1).

Fig. 1 Cross-section data model
Fig. 1 Cross-section data model

If the cross-section is class 4, the effective model is determined by the assumed normal stress distribution. According to EC3-1-1, the EPS model of a class 4 cross-section can be defined in two ways :

– method A: based on pure stress conditions,

– method B: based on complex stress condition.

In order to compare the results, the cross-section properties will be calculated by method A at first and then by method B.

Cross-sectional properties by method A

Aeff=4720mm2   

Fig. 2 Effective properties due to pure compressive force N
Fig. 2 Effective properties due to pure compressive force N

Weff,y,min=864080mm3

ez=14.5mm 

Fig. 3 Effective properties due to pure bending moment My
Fig. 3 Effective properties due to pure bending moment My

Cross-sectional properties by method B

GATE

In Consteel, the calculation of cross sectional interaction resistance for Class 3 and 4 sections is executed with the modified Formula 6.2 of EN 1993-1-1 with the consideration of warping and altering signs of component resistances. Let’s see how…

Application of EN 1993-1-1 formula 6.2

For calculation of the resistance of a cross section subjected to combination of internal forces and bending moments, EN 1993-1-1 allows the usage -as a conservative approximation- a linear summation of the utilization ratios for each stress resultant, specified in formula 6.2.  

$$\frac{N_{Ed}}{N_{Rd}}+\frac{M_{y,Ed}}{M_{y,Rd}}+\frac{M_{z,Ed}}{M_{z,Rd}}\leq 1$$

As Consteel uses the 7DOF finite element and so it is capable of calulcating bimoment, an extended form of the formula is used for interaction resistance calculation to consider the additional effect.

$$\frac{N_{Ed}}{N_{Rd}}+\frac{M_{y,Ed}}{M_{y,Rd}}+\frac{M_{z,Ed}}{M_{z,Rd}}+\frac{B_{Ed}}{B_{Rd}}\leq 1$$

Formula 6.2 ignores the fact that not every component results the highest stress at the same critical point of the cross-section.

In order to moderate this conservatism of the formula, Consteel applies a modified method for class 3 and 4 sections. Instead of calculating the maximal ratio for every force component using the minimal section moduli (W), Consteel finds the most critical point of the cross-section first (based on the sum of different normal stress components) and calculates the component ratios using the W values determined for this critical point. Summation is done with considering the sign of the stresses caused by the components corresponding to the sign of the dominant stress in the critical point.

(For class 1 and 2 sections, the complex plastic stress distribution cannot be determined by the software. The Formula 6.2 is used with the extension of bimoments to calculate interaction resistance, but no modification with altering signs is applied)

Example

Let’s see an example for better explanation.

GATE

Did you know that you could use Consteel to perform local and distortional buckling checks for cold-formed members?

First, sections must be loaded into the model. To load cold-formed sections, you can choose from four options: From libraryMacro sectionDraw section, or My library.

After the first-order and buckling analyses are completed, you can proceed to the Ultimate limit state check settings and enable the steel design cross-section and buckling checks. At the bottom of the steel design section, there is an option to Consider the supplementary rules from EN 1993-1-3 for the design of cold-formed sections. This checkbox must be selected if you want to design cold-formed sections.

When the calculation is finished, by opening the Section module, we can review all the properties of the Effective section of the elastic plate segment model. By opening each plate element, we can verify the length, effective length, thickness, effective thickness, slenderness, and reduction factor separately. In addition, the properties of the stiffeners can also be verified: area, moment of inertia, lateral spring stiffness, critical stress, reduction factor, compressive stress, reduced effective area, and reduced thickness.

Similarly, the stresses can also be checked from the Properties tab. In the colored figure or diagram view, all the calculated stresses can be seen together with their resultants.

Consteel automatically takes into account the effect of distortional buckling when calculating the effective sections of cold-formed thin-walled sections.

Moving on to the Standard resistance tab in the Section module, all calculated results can be verified, not only the dominant one. By opening the Global stability resistance check, we can see that, since we enabled the option to consider the supplementary rules from EN 1993-1-3 for the design of cold-formed sections, results are available both according to EN 1993-1-1 and according to EN 1993-1-3.

Download the example model and try it!

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Did you know that you could use Consteel to calculate effective cross-section properties for Class 4 sections?

Download the example model and try it!

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Did you know that you could use Consteel to draw a user-defined cross section and calculate its section properties?

Download the example model and try it!

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draw a user-defined cross section
draw a user-defined cross section
draw a user-defined cross section
draw a user-defined cross section

Did you know that you could use Consteel to include in your model a wide range of cold-formed macro sections?

For line member modelling, the cross-section must first be loaded into the model. In Consteel, there are four options to do this, either starting from the Section Administrator or directly during beam or column modelling: From Library, Macro Section, Draw Section, or My Library.

Cold-formed sections can be created using any of these four methods. Standard cold-formed cross-sections can simply be selected from the library. However, if a special cold-formed section is needed, it can be created via Macro Sections, including: RHS, CHS, L profile, Z shape, C shape, Sigma section, Zeta section, Hat section with stiffeners, double C section, double Sigma section, and double user-defined sections.

Macro sections are easy to create because the essential geometric characteristics are predefined, and the parameters can be modified intuitively. It is also possible to add profile stiffeners. Flange and web stiffeners can be configured in various forms, including single and double options. These defined stiffeners are included in the structural evaluation of distortional buckling, according to EN 1993-1-3.

The thickness tolerance category must be specified. This determines the design wall thickness for the section. In practice, macros follow the commonly applied tolerance categories used for coated steel sheet products.

If you want to use a double section, make sure to load into the model first the section that you want to duplicate.

For very special or unique sections, the Draw Section function can be used. This allows users to create fully custom cross-sections when standard or macro shapes are insufficient, by manually sketching the geometry.

Sections can be defined as cold-formed or general thin-walled, which determines how they are analyzed: cold-formed sections have uniform thickness and account for distortional buckling, while general thin-walled sections allow varied thicknesses and closed shapes, typically for welded or fabricated profiles.

This approach is especially useful for modelling unique shapes, prototypes, or as-built sections, giving full control over every segment to accurately capture geometries that standard libraries or macros cannot reproduce.

Download the example model and try it!

Download model

If you haven’t tried Consteel yet, request a trial for free!

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Introduction

It is essential for the effective work of the design engineers to have a model which is easy to overview. In Consteel there are several functions to achieve that such as layers and portions, and also Member coloring by cross-section.

How it works

The color of the displayed objects is now determined by the object style settings in Options.

Layer color can overwrite these settings if the Layer style cell is checked on Layers dialog.

In the case of beam type members, it is also possible to set the color of the object according to the section it has defined. Coloring by member can be set with Object color setting dialog in the right bottom corner:

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